DMU-01

DMG MORI DMU 50 (3rd Generation) · Heidenhain TNC 640 · Bay 1 · Cell A · s/n DMU50-24585

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Late (14:00–22:00) · 181 of 216 min running

75%

Availability

83.9%

Performance

89.6%

Quality

100.0%

Current job

WO-24101

Bracket, actuator · AD-3310-A

Pieces

106 / 150

Cycle time

4m 44s

This piece

2m 15s elapsed

Operator

Isac Kuvalis

Tool

T17 · Ø6 chamfer mill

Tool life left

81%

Finishes

21 Oct 22:01

Losses

Downtime by reason

34.8 minutes lost this shift, biggest first.

Setup / first-off

12.7 min

Tool change

7.7 min

No material

5.0 min

Breakdown

3.8 min

Waiting QA

3.8 min

No operator

2.0 min

Quality

Pieces this shift

Ideal 324 s versus actual 362 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (3)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24101

Nordwind Turbinen · AD-3310-A OP20 · Al 7075-T6 · setup 46 min

Running

106/150 · due 22 Oct 03:35

WO-24103

Hot

Helvetica Medtech · KM-1180-C OP10 · Al 7075-T651 · setup 88 min

Queued

0/20 · due 24 Oct 03:35

WO-24107

Brunner Hydraulik · ST-3390-A OP10 · H13 tool steel · setup 121 min

Queued

0/50 · due 24 Oct 20:35

Readings

Live telemetry

Polled every 5 seconds · spindle 4,200 h, service in 492 h

Spindle load

73 %

Spindle speed

9,008 rpm

Feed rate

1,640 mm/min

Spindle temp

49.7 °C

Coolant temp

26.9 °C

Coolant pressure

17.3 bar

Vibration

2.12 mm/s

Axis load B

31 %

Axis positions

-169.9

9.3

-74.3

-47.7

306.5

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (2)

Spindle overload — feed hold triggered

Alarm 4073 · 10-21 03:34

medium

Spindle overload — feed hold triggered

Alarm 4073 · 10-20 21:59

medium